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Toyota Camry
 Service Manual
Exhaust
Exhaust pipe assy (2AZ−FE)(From July, 2003)

COMPONENTS

REPLACEMENT

REPLACEMENT

1. REMOVE FLOOR PANEL BRACE REAR

a. Remove the 2 bolts and panel brace.

2. REMOVE EXHAUST PIPE DAMPER (A/T)

emove the 2 bolts and damper.

3. REMOVE EXHAUST PIPE ASSY CENTER

  1. Remove the 2 bolts, 2 nuts and pipe center from the pipe front.
  2. Remove the 2 nuts and pipe center from the pipe tail.
  3. Remove the pipe center from the 2 pipe supports.

4. Bank 1 sensor 2:

REMOVE HEATED OXYGEN SENSOR

  1. Disconnect the sensor connector.
  2. Remove the sensor.

5. Bank 1 sensor 3:

REMOVE HEATED OXYGEN SENSOR

a. Disconnect the sensor from the front pipe.

6. REMOVE FRONT EXHAUST PIPE No. 1 SUPPORT BRACKET

a. Remove the 2 nuts and front support bracket.

7. REMOVE REAR EXHAUST PIPE No. 1 SUPPORT BRACKET

a. Remove the 2 bolts and rear support bracket.

8. REMOVE EXHAUST PIPE ASSY FRONT

a. Remove the 2 nuts and pipe front.

9. REMOVE EXHAUST PIPE ASSY TAIL

a. Remove the pipe tail from the 3 pipe supports.

10. REMOVE TAIL PIPE BAFFLE

a. Using a plastic hammer, tap the baffle uniformly to remove it.

Remove tail pipe baffle Remove tail pipe baffle

11. INSTALL TAIL PIPE BAFFLE

  1. Align the keyway of the baffle with the key location on the pipe.
  2. Using a plastic hammer, tap the baffle to install it.

Install tail pipe baffle Install tail pipe baffle

12. INSTALL EXHAUST PIPE ASSY TAIL

a. Install the pipe to the 3 pipe supports.

13. INSTALL EXHAUST PIPE ASSY FRONT

a. Install a new gasket and the pipe front to the manifold converter with the 2 nuts.

Torque: 62 Nm (632 kgfcm, 46 ftlbf)

14. INSTALL REAR EXHAUST PIPE No. 1 SUPPORT BRACKET

a. Install the rear support bracket with the 2 bolts.

Torque: 33 Nm (337 kgfcm, 24 ftlbf)

NOTICE: Do not install the bracket facing the wrong direction.

 Install rear exhaust pipe No. 1 Support bracket  Install rear exhaust pipe No. 1 Support bracket

15. INSTALL FRONT EXHAUST PIPE No. 1 SUPPORT BRACKET

a. Install the front support bracket with the 2 nuts.

Torque: 33 Nm (337 kgfcm, 24 ftlbf)

16. Bank 1 sensor 2: INSTALL HEATED OXYGEN SENSOR

  1. Install the sensor.

    Torque: 44 Nm (449 kgfcm, 32 ftlbf)

  2. Connect the sensor connector.

17. Bank 1 sensor 3: INSTALL HEATED OXYGEN SENSOR

a. Install the sensor.

Torque: 44 Nm (449 kgfcm, 32 ftlbf)

HINT:

  • Before installing the sensor, twist the sensor wire counterclockΩise 3 and 1/2 turns.
  • After installing the sensor, check that the sensor wire is not twisted. If it is twisted, remove the sensor and reinstall it.

18. INSTALL EXHAUST PIPE ASSY CENTER

  1. Install a new gasket and the pipe center to the pipe front with the 2 bolts and 2 nuts.

    Torque: 56 Nm (571 kgfcm, 41 ftlbf)

  2. Install a new gasket and the pipe center to the pipe tail with the 2 nuts.

    Torque: 56 Nm (571 kgfcm, 41 ftlbf)

19. INSTALL EXHAUST PIPE DAMPER (A/T)

a. Install the damper with the 2 bolts.

Torque: 19 Nm (194 kgfcm, 14 ftlbf)

NOTICE: Do not install the damper facing the wrong direction.

Install exhaust pipe damper (A/T) Install exhaust pipe damper (A/T)

20. INSTALL FLOOR PANEL BRACE REAR

a. Install the brace with the 2 bolts.

Torque: 19.5 Nm (199 kgfcm, 14 ftlbf)

21. CHECK FOR EXHAUST GAS LEAKS

If the exhaust pipe is loose, tighten it.

If damaged, replace it.

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