Toyota Camry

 XV30 (2002–2006) Service Manual

Cooling
Thermostat (2AZ−FE)(From July, 2003)

REPLACEMENT

1. DRAIN ENGINE COOLANT

2. REMOVE FAN AND GENERATOR V BELT

3. REMOVE GENERATOR ASSY

4. DISCONNECT RADIATOR HOSE INLET

5.  REMOVE WATER INLET

a. Remove the 2 nuts and disconnect the water inlet from the cylinder block.

Remove water inlet

6. REMOVE THERMOSTAT

7. INSTALL THERMOSTAT

1. Install a new gasket to the thermostat.

2.  Install the thermostat with the jiggle valve facing up.

   HINT: The jiggle valve may be set within 10 on either side of the prescribed position.

 Install thermostat

8. INSTALL WATER INLET

a. Install the water inlet with the 2 nuts.

Torque: 9.0 N·m (92 kgf·cm, 80 in.·lbf)

9. INSTALL RADIATOR HOSE INLET

10. INSTALL GENERATOR ASSY

11.  INSTALL FAN AND GENERATOR V BELT

12. ADD ENGINE COOLANT

13. CHECK FOR ENGINE COOLANT LEAKS

Cooling system (2AZ−FE)(From July, 2003)

Water pump assy (2AZ−FE)(From July, 2003)

Thermostat (2AZ−FE)(From July, 2003)

Radiator assy (2AZ−FE)(From July, 2003)

Cooling system (2AZ−FE)(From July, 2003)

Cooling system (1MZ−FE/3MZ−FE)

Cooling fan system (1MZ−FE/3MZ−FE)

Coolant (1MZ−FE/3MZ−FE)

Water pump assy (1MZ−FE/3MZ−FE)

Thermostat (1MZ−FE/3MZ−FE)

Radiator assy (1MZ−FE/3MZ−FE)

Cooling fan system (2AZ−FE)(From July, 2003)

Coolant (2AZ−FE)(From July, 2003)

Water pump assy (2AZ−FE)(From July, 2003)