Toyota Camry manuals

Toyota
Toyota Camry
 Service Manual
Brake
Accelerator & brake pedal assy

ADJUSTMENT

1. CHECK AND ADJUST BRAKE PEDAL HEIGHT

  1. Inspect brake pedal height.

    Pedal height from asphalt sheet:

    144.1 − 154.1 mm (5.673 − 6.067 in.)

  2. Adjust brake pedal height.

  1. Remove the instrument panel finish panel sub− assy lower and instrument panel insert sub−assy lower LH.

  2. Disconnect the connector from the stop lamp switch assy.

  3. Loosen the stop lamp switch lock nut and remove the stop lamp switch assy.

  4. Loosen the clevis lock nut.

  5. Adjust the pedal height by turning the pedal push rod.

  6. Tighten the push rod lock nut.

    Torque: 26 Nm (265 kgfcm, 19 ftlbf)

  7. Install the stop lamp switch assy.

  8. Connect the connector to the stop lamp switch assy.

  9. Push the brake pedal in 5 − 10 mm (0.20 − 0.39 in.), turn the stop lamp switch assy to lock the nut in the position where the stop lamp goes off.

  10. After installation, push the brake pedal in 5 − 10 mm (0.20 − 0.39 in.), check that stop lamp lights up.(11) Install the instrument panel insert sub−assy lower LH and instrument panel finish panel sub−assy lower.


Check and adjust brake pedal height

2. CHECK PEDAL FREE PLAY

  1. Stop the engine and depress the brake pedal several times until there is no more vacuum left in the booster.

  2. Push in the pedal until the beginning of the resistance is felt. Measure the distance, as shown.

    Pedal free play: 1 − 6 mm (0.04 − 0.24 in.)

If incorrect, check the stop lamp switch assy clearance.

If the clearance is OK, then troubleshoot the brake system.

Stop lamp switch clearance: 0.5 − 2.5 mm (0.020 − 0.098 in.)


Check pedal free play

3. CHECK PEDAL RESERVE DISTANCE

  1. Release the parking brake pedal.

    With engine running, depress the pedal and measure the pedal reserve distance, as shown.

    Pedal reserve distance from asphalt sheet at 490 N (50 kgf, 110.2 lbf): More than 63 mm (2.48 in.)

If incorrect, troubleshoot the brake system.


Check pedal reserve distance

COMPONENTS

OVERHAUL

OVERHAUL

  1. PRECAUTION

  2. DISCONNECT BATTERY NEGATIVE TERMINAL

  3. REMOVE STEERING WHEEL COVER LOWER No.2

  4. REMOVE STEERING WHEEL COVER LOWER No.2 (W/O STEERING PAD SWITCH 4 SPOKE STEERING WHEEL)

  5. REMOVE POWER WINDOW LOCK SWITCH BULB (W/ STEERING PAD SWITCH 4 SPOKE STEERING WHEEL)

  6. REMOVE STEERING WHEEL COVER LOWER No.3 (3 SPOKE STEERING WHEEL ASSY)

  7. INSPECT PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  8. REMOVE HORN BUTTON ASSY

  9. REMOVE STEERING WHEEL ASSY

    SST 09950−50013 (09951−05010, 09952−05010, 09953−05020, 09954−05021)

  10. REMOVE INSTRUMENT CLUSTER FINISH PANEL

  11. REMOVE STEERING COLUMN COVER

  12. DISCONNECT FLOOR SHIFT PARKING LOCK CABLE ASSY

  13. REMOVE FRONT DOOR SCUFF PLATE LH

  14. REMOVE COWL SIDE TRIM SUB−ASSY LH

  15. REMOVE INSTRUMENT PANEL COIN BOX SUB−ASSY

  16. REMOVE INSTRUMENT PANEL SUB−ASSY UPPER

  17. REMOVE INSTRUMENT PNL INSERT SUB−ASSY LWR LH

  18. REMOVE DUCT, FR VENTILATOR, LH

  19. DISCONNECT STEERING INTERMEDIATE SHAFT SUB−ASSY

  20. REMOVE STEERING COLUMN ASSY

  21. REMOVE INSTRUMENT PANEL JUNCTION BLOCK ASSY

  1. Remove the 3 nuts and junction block assy, then disconnect the connector.


Remove instrument panel junction block assy

22. REMOVE BRAKE PEDAL RETURN SPRING


Remove brake pedal return spring

23. REMOVE PUSH ROD PIN

  1. Remove the clip and push rod pin.


Remove push rod pin

24. REMOVE ACCELERATOR & BRAKE PEDAL ASSY

  1. Disconnect the stop lamp switch connector.

  1. Disconnect the accel position connector.

  1. Remove the 4 bolts, 4 nuts and accelerator & brake pedal assy.

25. REMOVE STOP LAMP SWITCH ASSY

25. REMOVE STOP LAMP SWITCH ASSY

  1. Loosen the nut and remove the stop lamp switch assy.


Remove stop lamp switch assy

  1. REMOVE BRAKE PEDAL PAD

  2. REMOVE STOP LAMP SWITCH CUSHION

 Remove stop lamp switch cushion  Remove stop lamp switch cushion

28. REMOVE ACCELERATOR PEDAL ASSY

  1. Remove the bolt, nut and accelerator pedal assy.


Remove accelerator pedal assy

29. INSTALL ACCELERATOR PEDAL ASSY

  1. Install the accelerator pedal assy with nut and bolt.

    Torque: 12 Nm (122 kgfcm, 8.8 ftlbf)


Install accelerator pedal assy

30. INSTALL STOP LAMP SWITCH CUSHION

 Install stop lamp switch cushion  Install stop lamp switch cushion

  1. INSTALL BRAKE PEDAL PAD

  2. INSTALL STOP LAMP SWITCH ASSY

  1. Install the stop lamp switch assy with a nut.

    Torque: 26 Nm (265 kgfcm, 19 ftlbf)


Install stop lamp switch assy

33. INSTALL ACCELERATOR & BRAKE PEDAL ASSY

  1. Install the accelerator & brake pedal assy with the 4 nuts and 4 bolts.

    Torque:
    Nut: 13 Nm (130 kgfcm, 9 ftlbf) Bolt: 19.1 Nm (194 kgfcm, 14 ftlbf)

  1. Connect the accel position connector.

  1. Connect the stop lamp switch connector.

34. INSTALL PUSH ROD PIN

34. INSTALL PUSH ROD PIN

  1. Install the push rod pin and clip.

    HINT: Apply the lithium soap base glycol grease to the parts indicates by arrows

   
Install push rod pin

35. INSTALL BRAKE PEDAL RETURN SPRING


Install brake pedal return spring

36. INSTALL INSTRUMENT PANEL JUNCTION BLOCK ASSY

  1. Install the junction block assy with the 3 nuts, then connect the each connector.

   
Install instrument panel junction block assy

  1. INSTALL STEERING COLUMN ASSY

  2. CONNECT STEERING INTERMEDIATE SHAFT SUB−ASSY

  3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  4. CONNECT FLOOR SHIFT PARKING LOCK CABLE ASSY

  5. CHECK KEY INTERLOCK OPERATION

  6. INSTALL STEERING COLUMN COVER

  7. INSTALL INSTRUMENT CLUSTER FINISH PANEL

  8. INSTALL DUCT, FR VENTILATOR, LH

  9. INSTALL INSTRUMENT PNL INSERT SUB−ASSY LWR LH

  10. INSTALL INSTRUMENT PANEL SUB−ASSY UPPER

  11. INSTALL INSTRUMENT PANEL COIN BOX SUB−ASSY

  12. INSTALL COWL SIDE TRIM SUB−ASSY LH

  13. INSTALL FRONT DOOR SCUFF PLATE LH

  14. CENTER SPIRAL CABLE

  15. INSTALL STEERING WHEEL ASSY

  16.  INSPECT HORN BUTTON ASSY

  17.  INSTALL HORN BUTTON ASSY

  18. INSTALL STEERING WHEEL COVER LOWER No.2

  19. INSTALL STEERING WHEEL COVER LOWER No.3 (W/O STEERING PAD SWITCH 4 SPOKE STEERING WHEEL)

  20. INSTALL POWER WINDOW LOCK SWITCH BULB (W/ STEERING PAD SWITCH 4 SPOKE STEERING WHEEL)

  21. INSTALL STEERING WHEEL COVER LOWER No.3 (3 SPOKE STEERING WHEEL ASSY)

  22. INSPECT STEERING WHEEL CENTER POINT

  23. INSPECT SRS WARNING LI

    More about Brake:

    Brake system

    Brake pedal support assy

    Accelerator & brake pedal assy

    Brake system

    Brake master cylinder sub-assy

    Brake booster assy

    Front brake

    Brake fluid

    Rear disc brake

    Rear drum brake

    Brake actuator assy (W/O VSC)

    Brake actuator assy (W/ VSC)

    Speed front LH

    Skid control

    Yawrate

    Steering

    Adjustable pedal switch

    Adjustable pedal relay

    Brake pedal support assy

    Toyota Camry Service Manual / Brake / Accelerator & brake pedal assy

    Toyota Camry Service Manual

    Categories


    2011-2019 Copyright www.tcamanual.com