Toyota Camry manuals

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Toyota Camry
 Service Manual
Brake
Brake pedal support assy

ADJUSTMENT

1. CHECK AND ADJUST BRAKE PEDAL HEIGHT

  1. Inspect brake pedal height.

    Pedal height from asphalt sheet: 144.1 − 154.1 mm (5.673 − 6.067 in.)

  2. Adjust brake pedal height.

  1. Remove the instrument panel finish panel sub− assy lower and instrument panel insert sub−assy lower LH.

  2. Disconnect the connector from the stop lamp switch assy.

  3. Loosen the stop lamp switch lock nut and remove the stop lamp switch assy.

  4. Loosen the clevis lock nut.

  5. Adjust the pedal height by turning the pedal push rod.

  6. Tighten the push rod lock nut.

    Torque: 26 Nm (265 kgfcm, 19 ftlbf)

  7. Install the stop lamp switch assy.

  1. Connect the connector to the stop lamp switch assy.

  2. Push the brake pedal in 5 − 10 mm (0.20 − 0.39 in.), turn the stop lamp switch assy to lock the nut in the position where the stop lamp goes off.

  3. After installation, push the brake pedal in 5 − 10 mm (0.20 − 0.39 in.), check that stop lamp lights up.

  4.  Install the instrument panel insert sub−assy lower LH and instrument panel finish panel sub−assy lower.

2. CHECK PEDAL FREE PLAY

2. CHECK PEDAL FREE PLAY

  1. Stop the engine and depress the brake pedal several times until there is no more vacuum left in the booster.

  2. Push in the pedal until the beginning of the resistance is felt. Measure the distance, as shown.

    Pedal free play: 1 − 6 mm (0.04 − 0.24 in.)

If incorrect, check the stop lamp switch assy clearance.

If the clearance is OK, then troubleshoot the brake system.

Stop lamp switch clearance: 0.5 − 2.5 mm (0.020 − 0.098 in.)

3. CHECK PEDAL RESERVE DISTANCE

3. CHECK PEDAL RESERVE DISTANCE

a. Release the parking brake pedal.

With engine running, depress the pedal and measure the pedal reserve distance, as shown.

Pedal reserve distance from asphalt sheet at 490 N (50 kgf, 110.2 lbf): More than 63 mm (2.48 in.)

If incorrect, troubleshoot the brake system.

Clutch

    More about Brake:

    Brake system

    Brake pedal support assy

    Accelerator & brake pedal assy

    Brake system

    Brake master cylinder sub-assy

    Brake booster assy

    Front brake

    Brake fluid

    Rear disc brake

    Rear drum brake

    Brake actuator assy (W/O VSC)

    Brake actuator assy (W/ VSC)

    Speed front LH

    Skid control

    Yawrate

    Steering

    Adjustable pedal switch

    Adjustable pedal relay

    Brake pedal support assy

    Toyota Camry Service Manual / Brake / Brake pedal support assy

    Toyota Camry Service Manual

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