Toyota Camry manuals

Toyota
Toyota Camry
 Service Manual
Automatic transmission / trans
Automatic transaxle assy (U151E)

COMPONENTS

REPLACEMENT

REPLACEMENT

  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

  2. REMOVE FRONT DRIVE SHAFT ASSY RH

  3. REMOVE FRONT DRIVE SHAFT ASSY LH

    SST 09520−01010, 09520−24010 (09520−32040)

  4. REMOVE TRANSMISSION CONTROL CABLE BRACKET No.2

  1. Remove the bolt and transmission control cable bracket No.2.

 Remove transmission control cable bracket No.2  Remove transmission control cable bracket No.2

5. REMOVE WIRE HARNESS CLAMP

  1. Disconnect the wire harnesses from the 2 clamps.

  2. Remove the 2 bolts and 2 clamps.

 Remove wire harness clamp  Remove wire harness clamp

6. DISCONNECT WIRE HARNESS

  1. Remove the bolt and disconnect the wire harness.


Disconnect wire harness

7. REMOVE STARTER ASSY

  1.  Disconnect the connector.

  2. Remove the nut and disconnect the starter wire.

  3. (Remove the 2 bolts and starter assy.


Remove starter assy

8. DISCONNECT CONNECTOR

  1. Disconnect the transmission wire connector.

  2. Disconnect the park/neutral position switch connector.

  3. Disconnect the 2 transmission revolution connectors.


Disconnect connector

9. REMOVE TRANSMISSION CONTROL CABLE BRACKET No.1

  1. Remove the bolt and oil cooler tube clamp.

  2. Remove the 2 bolts and transmission control cable bracket No.1.


Remove transmission control cable bracket No.1

10. REMOVE TRANSMISSION OIL FILLER TUBE SUB−ASSY

  1. Remove the ATF level gauge.

  2. Disconnect the breather hose from the wire harness bracket.

  1. Remove the bolt and transmission oil filler tube sub−assy.

  2. Remove the O−ring from the oil filler tube sub−assy.

11. DISCONNECT OIL COOLER INLET TUBE No.1

11. DISCONNECT OIL COOLER INLET TUBE No.1

  1. Disconnect the oil cooler inlet tube No.1.

 Disconnect oil cooler inlet tube No.1  Disconnect oil cooler inlet tube No.1

12. DISCONNECT OIL COOLER OUTLET TUBE No.1

  1. Disconnect the oil cooler outlet tube No.1.

13. REMOVE ENGINE MOUNTING BRACKET FR

  1. Remove the 3 bolts and engine mounting bracket FR.


Remove engine mounting bracket FR

14. REMOVE AUTOMATIC TRANSAXLE ASSY

  1.  Remove the 2 bolts and nut.

  2. Remove the exhaust pipe support bracket and exhaust pipe support bracket No.1 from the automatic transaxle.

  1. Turn the crankshaft to gain access and remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.

HINT: There will be one green colored bolt.

  1. Remove the 8 bolts.

  2. Separate and remove the automatic transaxle.

  1. REMOVE TORQUE CONVERTER CLUTCH ASSY

  2. REMOVE TRANSAXLE CASE COVER UPPER

  1. Remove the 3 bolts and transmission case cover upper.

 Remove transaxle case cover upper  Remove transaxle case cover upper

17. INSPECT TORQUE CONVERTER CLUTCH ASSY

SST 09350−32014 (09351−32010, 09351−32020)

18. INSTALL TRANSAXLE CASE COVER UPPER

  1. Install the transmission case cover upper with the 3 bolts.

    Torque: 12 Nm (122 kgfcm, 9 ftlbf)


Install transaxle case cover upper

19. INSTALL TORQUE CONVERTER CLUTCH ASSY

  1. Install the torque converter clutch to the automatic transaxle.

  2.  Using vernier calipers and a straight edge, measure the dimension A between the transaxle fitting part of the engine and the converter fitting part of the drive plate.

  1. Using vernier calipers and a straight edge, measure the dimension B shown in the illustration and check that B is greater than A (measured in step b.).

    Standard: A + 1 (0.03937 in.) mm or more

NOTICE: Remember to minus the thickness of the straight edge.

20. INSTALL AUTOMATIC TRANSAXLE ASSY

20. INSTALL AUTOMATIC TRANSAXLE ASSY

  1. Install the automatic transaxle to the engine with the 8 bolts.

    Torque:
    Bolt A: 64 Nm (653 kgfcm, 47 ftlbf) Bolt B: 46 Nm (470 kgfcm, 34 ftlbf) Bolt C: 37 Nm (377 kgfcm, 27 ftlbf)

  2. Apply a few drops of adhesive to 2 threads on the tip of the 6 torque converter clutch mounting bolts.

    Adhesive: Part No. 08833−00070, THREE BOND 1324 or equivalent

  1. Install the 6 torque converter clutch mounting bolts.

    Torque: 41 Nm (418 kgfcm, 30 ftlbf)

NOTICE: First install the green colored bolt, and then the remaining 5 bolts.

  1. Install the exhaust pipe support bracket and exhaust pipe support bracket No.1 to the automatic transaxle with the 2 bolts and nut.

    Torque:
    Bolt : 7.8 Nm (80 kgfcm, 69 in.lbf) Nut : 21 Nm (214 kgfcm, 16 ftlbf)

21. INSTALL ENGINE MOUNTING BRACKET FR

21. INSTALL ENGINE MOUNTING BRACKET FR

  1. Install the engine mounting bracket FR with the 3 bolts to the automatic transaxle.

    Torque: 64 Nm (653 kgfcm, 47 ftlbf)

22. INSTALL TRANSMISSION OIL FILLER TUBE SUB−ASSY

  1. Coat a new O−ring with ATF, and install it to the oil filler tube.

  1. Install the oil filler tube to the automatic transaxle with the bolt.

    Torque: 5.5 Nm (56 kgfcm, 49 in.lbf)

  1. Connect the breather hose to the wire harness bracket.

NOTICE: The breather hose should be on the left side of the vehicle.

d. Install the ATF level gauge.

23. INSTALL TRANSMISSION CONTROL CABLE

23. INSTALL TRANSMISSION CONTROL CABLE BRACKET No.1

  1. Install the control cable bracket No.1 with the 2 bolts.

    Torque: 12 Nm (122 kgfcm, 9 ftlbf)

24. INSTALL OIL COOLER INLET TUBE No.1

  1.  Temporarily install the oil cooler outlet tube No.1.

  2.  Temporarily install the oil cooler inlet tube No.1.

  1. Install the oil cooler tube clamp and bolt.

    Torque: 5.4 Nm (55 kgfcm, 48 in.lbf)

HINT: Install them so that the oil cooler tube cushion is positioned as shown in the illustration.

  1.  Install the oil cooler inlet tube No.1.

    Torque: 34 Nm (350 kgfcm, 25 ftlbf)

25. INSTALL OIL COOLER OUTLET TUBE No.1

25. INSTALL OIL COOLER OUTLET TUBE No.1

  1. Install the oil cooler outlet tube No.1.

26. CONNECT CONNECTOR

  1. Connect the transmission wire connector.

  2. Connect the park/neutral position switch connector.

  3. Connect the 2 transmission revolution connectors.


Connect connector

27. INSTALL STARTER ASSY

  1. Install the starter assy with the 2 bolts.

    Torque: 37 Nm (377 kgfcm, 27 ftlbf)

  2. Connect the connecter.

  3. Connect the starter wire with the nut.

    Torque: 9.8 Nm (100 kgfcm, 87 in.lbf)


Install starter assy

28. CONNECT WIRE HARNESS

  1. Connect the wire harness with the bolt.

    Torque: 13 Nm (139 kgfcm, 9 ftlbf)

 Connect wire harness  Connect wire harness

29. INSTALL WIRE HARNESS CLAMP

  1. Install the 2 clamps and 2 bolts.

    Torque: 8.4 Nm (86 kgfcm, 74 in.lbf)

  2. Connect the wire harnesses to the clamps.


Install wire harness clamp

30. INSTALL TRANSMISSION CONTROL CABLE BRACKET No.2

  1. Install the transmission control cable bracket No.2 with the bolt.

    Torque: 12 Nm (122 kgfcm, 9 ftlbf)


Install transmission control cable bracket No.2

  1. INSTALL FRONT DRIVE SHAFT ASSY LH

  2. INSTALL FRONT DRIVE SHAFT ASSY RH

  3. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

  4. RESET MEMORY

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    Automatic transaxle assy (U151E)

    Toyota Camry Service Manual / Automatic transmission / trans / Automatic transaxle assy (U151E)

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