Toyota Camry manuals

Toyota
Toyota Camry
 Service Manual
Supplemental restraint system
Front passenger airbag assy (From July, 2003)

COMPONENTS

REPLACEMENT

REPLACEMENT

HINT: Installation is in the reverse order of removal.

  1. PRECAUTION

  2. DISCONNECT BATTERY NEGATIVE TERMINAL

  3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  4. REMOVE STEERING WHEEL COVER LOWER No.2

  5. REMOVE STEERING WHEEL COVER LOWER No.2 (W/O STEERING PAD SWITCH 4 SPOKE STEERING WHEEL)

  6. REMOVE STEERING WHEEL COVER LOWER No.3 (3 SPOKE STEERING WHEEL ASSY)

  7. REMOVE CONNECTOR COVER (W/ STEERING PAD SWITCH 4 SPOKE STEERING WHEEL)

  8. REMOVE HORN BUTTON ASSY

  9. REMOVE STEERING WHEEL ASSY

    SST 09950−50013 (09951−05010, 09952−05010, 09953−05020, 09954−05021)

  10. REMOVE STEERING COLUMN COVER

  11. DISCONNECT FRONT PASSENGER AIRBAG ASSY CONNECTOR

a. Disconnect the connector.

NOTICE: When handling the airbag connector, take care not to damage the airbag wire harness.

Disconnect front passenger airbag assy connector Disconnect front passenger airbag assy connector

  1. REMOVE INSTRUMENT PANEL SAFETY PAD SUB−ASSY

  2. REMOVE INSTRUMENT PANEL REGISTER ASSY No.2

  3. REMOVE INSTRUMENT PANEL REGISTER ASSY No.1

  4. REMOVE SIDE DEFROSTER NOZZLE DUCT No.2

  5. REMOVE SIDE DEFROSTER NOZZLE DUCT No.1

  6. REMOVE DEFROSTER NOZZLE ASSY

  7. REMOVE HEATER TO REGISTER DUCT No.1

  8. REMOVE HEATER TO REGISTER DUCT No.3

  9. REMOVE HEATER TO REGISTER DUCT No.2

  10. DISCONNECT INSTRUMENT PANEL WIRE No.2

  1.  Remove the clip.

  2. Disconnect the connectors from the front passenger airbag assy.

NOTICE: When handling the airbag connector, take care not to damage the airbag wire harness.

Disconnect instrument panel wire No.2 Disconnect instrument panel wire No.2

22. REMOVE FRONT PASSENGER AIRBAG ASSY

a. Remove the 2 screws.

  1.  Release the rear side wall of the airbag door from the hook by slightly deflecting it and roll the front passenger airbag assy forward.

  2. Release the front side wall of the airbag door from the other hook and remove the front passenger airbag assy.

  1.  INSTALL FRONT PASSENGER AIRBAG ASSY

  2.  INSPECT FRONT PASSENGER AIRBAG ASSY

  3. CONNECT INSTRUMENT PANEL WIRE No.2

a. Connect the connectors to the front passenger airbag assy.

NOTICE: When handling the airbag connector, take care not to damage the airbag wire harness.

b. Install the clip.

Connect instrument panel wire No.2 Connect instrument panel wire No.2

  1. INSTALL INSTRUMENT PANEL SAFETY PAD SUB−ASSY

  2. CONNECT FRONT PASSENGER AIRBAG ASSY CONNECTOR

a. Connect the connector.

NOTICE: When handling the airbag connector, take care not to damage the airbag wire harness.

Connect front passenger airbag assy connector Connect front passenger airbag assy connector

  1. INSTALL SPIRAL CABLE SUB−ASSY

  2. ADJUST SPIRAL CABLE SUB−ASSY

  3. INSTALL STEERING WHEEL ASSY

  4. INSPECT STEERING WHEEL CENTER POINT

  5. INSTALL HORN BUTTON ASSY

  6. INSPECT HORN BUTTON ASSY

  7. INSPECT SRS WARNING LIGHT

DISPOSAL

HINT: When scrapping a vehicle equipped with SRS or disposing of the front passenger airbag assy, be sure to deploy the airbag first in accordance with the procedure described below. If any abnormality occurs with the airbag deployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC.

CAUTION:

  • Never dispose of the front passenger airbag assy that has an undeployed airbag.

  • The airbag produces an exploding sound when it is deployed, so perform the operation outdoors and where it will not create a nuisance to nearby residents.

  • When deploying the airbag, always use the specified SST (SRS Airbag Deployment Tool). Perform the operation in a place away from electrical noise.

  • When deploying the airbag, perform the operation at least 10 m (33 ft) away from the front passenger airbag assy.

  • The front passenger airbag assy is extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.

  • Use gloves and safety glasses when handling the front passenger airbag assy with the deployed airbag.

  • Do not apply water, etc. to the front passenger airbag assy with the deployed airbag.

  • Always wash your hands with water after completing the operation.

1. DISPOSE OF FRONT PASSENGER AIRBAG ASSY

1. DISPOSE OF FRONT PASSENGER AIRBAG ASSY (WHEN INSTALLED IN VEHICLE)

HINT: Prepare a battery as the power source to deploy the airbag.

  1. Check the function of the SST.

  2. Precaution

  3. Disconnect the battery negative terminal.

  4. Remove the front scuff plate

  5. Remove the cowl side trim sub−assy

  6. Remove the instrument panel under cover sub−assy No.1

  7. Remove the glove compartment door pad

  8. Remove the instrument panel sub−assy lower

i. Install the SST.

i. Install the SST.

1. Disconnect the connectors from the front passenger airbag assy.

NOTICE: When handling the airbag connector, take care not to damage the airbag wire harness.

2. Connect the connector of the SST to the front passenger airbag assy.

SST 09082−00700, 09082−00780

NOTICE: To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the twin lock.

  1. Move the SST at least 10 m (33 ft) away from the vehicle front side window.

  2. Maintaining enough clearance for the SST wire harness in the front side window, close all doors and windows of the vehicle.

NOTICE: Take care not to damage the SST wire harness.

5. Connect the red clip of the SST to the battery positive (+) terminal and the black clip of the SST to the negative (−) terminal.

j. Deploy the airbag.

  1. Check that no one is inside the vehicle or within a 10 m (33 ft) radius of the vehicle.

  2.  Press the activation switch of the SST and deploy the airbag.

HINT: The airbag is deployed as the LED of the SST activation switch comes on.

CAUTION:

  • The front passenger airbag assy is extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.

  • Use gloves and safety glasses when handling the front passenger airbag assy with the deployed airbag.

  • Do not apply water, etc. to the front passenger airbag assy with the deployed airbag.

  • Always wash your hands with water after completing the operation.

2. DISPOSE OF FRONT PASSENGER AIRBAG ASSY

2. DISPOSE OF FRONT PASSENGER AIRBAG ASSY (WHEN NOT INSTALLED IN VEHICLE)

NOTICE:

  • When disposing of the front passenger airbag assy, never use the customers vehicle to deploy the airbag.

  • Be sure to follow the procedure detailed below when deploying the airbag.

HINT: Prepare a battery as the power source to deploy the airbag.

  1. Check the function of the SST

  2. Remove the front passenger airbag assy.

CAUTION:

  • When removing the front passenger airbag assy, work must be started 90 seconds after the ignition switch is turned to the LOCK position and the negative (−) terminal cable is disconnected from the battery.

  • When storing the front passenger airbag assy, keep the upper surface of the airbag deployment side facing upward.

c. Using a service−purpose wire harness for the vehicle, tie

c. Using a service−purpose wire harness for the vehicle, tie down the front passenger airbag assy to the tire.

Wire harness: Stripped wire harness section 1.25 mm2 or more (0.0019 in.2 or more)

CAUTION: If a wire harness which is too thin or an alternative object is used to tie down the front passenger airbag assy, it may be snapped by the shock when the airbag is deployed. This is highly dangerous. Always use a wire harness for vehicle use which has a section of at least 1.25 mm2 (0.0019 in.2).

HINT:

  • To calculate the square of the stripped wire harness section: Square = 3.14 x (Diameter)2 divided by 4

  • Position the front passenger airbag assy inside the tire with the airbag deployment side facing inside.

    Tire size: Must exceed the following dimensions

    Width: 185 mm (7.28 in.) Inner diameter: 360 mm (14.17 in.)

CAUTION:

  • Make sure that the wire harness is tight. It is highly dangerous when looseness in the wire harness results in the front passenger airbag assy coming free due to the shock from the airbag deployment.

  • Always tie down the front passenger airbag assy with the airbag deployment side facing inside the tire.

NOTICE: The tire will be marked by the airbag deployment, so use a redundant tire.

d. Install the SST.After connecting the SST below to each other, connect

d. Install the SST.

After connecting the SST below to each other, connect them to the front passenger airbag assy.

SST 09082−00802 (09082−10801, 09082−30801)

e. Place the tires.

e. Place the tires.

  1. Place at least 2 tires under the tire to which the front passenger airbag assy is tied.

  2. Place at least 2 tires over the tire to which the front passenger airbag assy is tied. The top tire should have the disc wheel installed.

NOTICE: Do not place the SST connector under the tire because the SST connector could be damaged.

3. Tie the tires together with 2 wire harnesses.

3. Tie the tires together with 2 wire harnesses.

CAUTION: Make sure that the wire harness is tight. It is very dangerous when looseness in the wire harness results in the tires coming free due to the shock from the airbag deployment.

f. Install the SST.Connect the connector of the SST.SST 09082−00700

f. Install the SST.

Connect the connector of the SST.

SST 09082−00700

NOTICE: To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the twin lock. Also, secure some slack for the SST wire harness inside the tire.

g. Deploy the airbag.

  1. Connect the red clip of the SST to the battery positive (+) terminal and the black clip of the SST to the battery negative (−) terminal.

  2. Check that no one is within a 10 m (33 ft) radius of the tire to which the front passenger airbag assy is tied.

  3. Press the activation switch of the SST and deploy the airbag.

HINT: The airbag is deployed as the LED of the SST activation switch comes on.

h. Dispose of the front passenger airbag assy.

h. Dispose of the front passenger airbag assy.

CAUTION:

  • The front passenger airbag assy is extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.

  • Use gloves and safety glasses when handling the front passenger airbag assy with the deployed airbag.

  • Do not apply water, etc. to the front passenger airbag assy with the deployed airbag.

  • Always wash your hands with water after completing the operation.

  1. Remove the front passenger airbag assy from the tire.

  2. Place the front passenger airbag assy in a plastic bag, tie it tightly and dispose of it in the same way as for other general parts disposal.

Curtain shield air bag assy LH

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    Toyota Camry Service Manual / Supplemental restraint system / Front passenger airbag assy (From July, 2003)

    Toyota Camry Service Manual

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