Toyota Camry manuals

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Toyota Camry
 Service Manual
Engine mechanical
Cylinder head gasket No.2 (1MZ−FE/3MZ−FE)

REPLACEMENT

  1. WORK FOR PREVENTING GASOLINE FROM SPILLING OUT

  2. DRAIN ENGINE COOLANT

  3. DRAIN ENGINE OIL

  4. REMOVE MANIFOLD STAY No.2

  5. DISCONNECT EXHAUST MANIFOLD CONVERTER SUB−ASSY No.2

a. Remove the 2 nuts, and disconnect the exhaust manifold converter from the front exhaust pipe.

  1. REMOVE V−BANK COVER SUB−ASSY

  2. REMOVE FRONT SUSPENSION UPPER BRACE CENTER (W/ FRONT SUSPENSION BRACE UPPER CENTER)

  3. REMOVE AIR CLEANER ASSEMBLY WITH HOSE

  4. REMOVE INTAKE AIR SURGE TANK

  5. DISCONNECT FUEL PIPE SUB−ASSY No.1

  6. DISCONNECT HEATER INLET WATER HOSE

  7. REMOVE INTAKE MANIFOLD

  8. REMOVE RADIATOR HOSE INLET

  9. REMOVE WATER OUTLET

  10. DISCONNECT RADIATOR HOSE OUTLET

  11. REMOVE WATER INLET PIPE

  12. REMOVE OIL LEVEL GAGE SUB−ASSY

  13. REMOVE OIL LEVEL GAGE GUIDE

  14. REMOVE FRONT WHEEL RH

  15. REMOVE FRONT FENDER APRON SEAL RH

  16. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT No.1

  17. REMOVE VANE PUMP V BELT

  18. REMOVE ENGINE MOVING CONTROL ROD

  19. REMOVE ENGINE MOUNTING STAY No.2 RH

  20. REMOVE GENERATOR BRACKET No.2

  21. REMOVE CRANKSHAFT PULLEY

  22. REMOVE TIMING BELT No.1 COVER

  23. REMOVE TIMING BELT No.2 COVER

  24. REMOVE ENGINE MOUNTING BRACKET RH

  25. REMOVE TIMING BELT GUIDE No.2

  26. REMOVE TIMING BELT

  27. REMOVE TIMING BELT IDLER SUB−ASSY No.2

  28. REMOVE CAMSHAFT TIMING PULLEY

  29. REMOVE TIMING BELT No.3 COVER

  30. REMOVE IGNITION COIL ASSY

  31. REMOVE CYLINDER HEAD COVER SUB−ASSY LH

  32. REMOVE No.3 CAMSHAFT SUB−ASSY

  33. REMOVE No.4 CAMSHAFT SUB−ASSY

  34. REMOVE CYLINDER HEAD LH

  1. Disconnect the VVT connector.

  2. Disconnect the camshaft timing oil control valve connector.

  3. Remove the bolt and disconnect the ground cable.

  4. Remove the bolt and the wire harness clamp bracket.

e. Using a socket hexagon wrench 8, remove the hexagon

e. Using a socket hexagon wrench 8, remove the hexagon bolt.

f. Uniformly loosen the 8 cylinder head bolts in the sequence

f. Uniformly loosen the 8 cylinder head bolts in the sequence shown in the illustration. Remove the 8 cylinder head bolts and plate washers.

NOTICE:

  • Be careful not to drop the washers into the cylinder head.

  • Head warpage or cracking could result from removing bolts in an incorrect order.

  1. REMOVE CYLINDER HEAD GASKET No.2

  2. INSPECT CYLINDER HEAD SET BOLT

  3. INSTALL CYLINDER HEAD GASKET No.2

a) Place a new cylinder head gasket on the cylinder block with the L mark as shown in the illustration.

NOTICE:

  • Remove any oil from the contact surface.

  • Be careful of the installation direction.

  • To avoid damage to the gasket, place the cylinder head on the gasket carefully.

43. INSTALL CYLINDER HEAD LH

NOTICE: The cylinder head bolts are tightened in 2 successive steps.

  1. Apply a light coat of engine oil on the threads of the cylinder head bolts.

  2. Install the plate washer to the cylinder head bolt.

  3. Uniformly install and tighten the 8 cylinder head bolts in the sequence shown in the illustration.

    Torque: 54 Nm (550 kgfcm, 40 ftlbf)

  1. Mark the front side of each cylinder head bolt head with paint as shown in the illustration.

  2. Retighten the cylinder head bolts by 90 in the same sequence as step c..

  3. Check that each painted mark is now at a 90 angle to the front.

  1. Using a socket hexagon wrench 8, install the hexagon bolt.

    Torque: 19 Nm (189 kgfcm, 14 ftlbf)

  2. Install the wire harness clamp bracket with the bolt.

    Torque: 5.4 Nm (55 kgfcm, 48 in.lbf)

  3. Connect the ground cable with the bolt.

    Torque: 5.4 Nm (55 kgfcm, 48 in.lbf)

  1. INSTALL No.4 CAMSHAFT SUB−ASSY

  2. INSTALL No.3 CAMSHAFT SUB−ASSY

  3. INSTALL CYLINDER HEAD COVER SUB−ASSY LH

  4. INSTALL IGNITION COIL ASSY Torque: 8.0 Nm (82 kgfcm, 71 in.lbf)

  5. INSTALL TIMING BELT No.3 COVER

  6. INSTALL CAMSHAFT TIMING PULLEY

  7. INSTALL TIMING BELT IDLER SUB−ASSY No.2 Torque: 43 Nm (438 kgfcm, 32 ftlbf)

  8.  INSPECT TIMING BELT

  9. INSTALL TIMING BELT

  10. INSTALL TIMING BELT TENSIONER ASSY

  11. INSTALL TIMING BELT GUIDE No.2

  12. INSTALL ENGINE MOUNTING BRACKET RH Torque: 28 Nm (286 kgfcm, 21 ftlbf)

  13. INSTALL TIMING BELT No.2 COVER

  14. INSTALL TIMING BELT No.1 COVER

  15. INSTALL CRANKSHAFT PULLEY

  16. INSTALL GENERATOR BRACKET No.2 Torque: 28 Nm (286 kgfcm, 21 ftlbf)

  17. INSTALL ENGINE MOUNTING STAY No.2 RH

  18. INSTALL ENGINE MOVING CONTROL ROD

  19. INSTALL VANE PUMP V BELT

  20. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT No.1

  21. INSPECT DRIVE BELT TENSION

  22. INSTALL OIL LEVEL GAGE GUIDE

  23. INSTALL WATER INLET PIPE

  24. INSTALL WATER OUTLET

  25. INSTALL INTAKE MANIFOLD

  26. CONNECT FUEL PIPE SUB−ASSY No.1

  27. INSTALL INTAKE AIR SURGE TANK

  28. INSTALL AIR CLEANER ASSEMBLY WITH HOSE

  29. CONNECT VACUUM HOSES

  30. INSTALL FRONT SUSPENSION UPPER BRACE CENTER (W/ FRONT SUSPENSION BRACE UPPER CENTER) Torque: 80 Nm (816 kgfcm, 59 ftlbf)

  31. INSTALL V−BANK COVER SUB−ASSY

  32. INSTALL EXHAUST MANIFOLD CONVERTER SUB−ASSY No.2

a. Install a new gasket and the exhaust manifold converter to the front exhaust pipe. Torque: 62 Nm (633 kgfcm, 46 ftlbf)

  1. INSTALL MANIFOLD STAY No.2

  2. INSTALL FRONT WHEEL RH

  3. ADD ENGINE OIL

  4. ADD ENGINE COOLANT

  5. CHECK FOR ENGINE OIL LEAKS

  6. CHECK FOR ENGINE COOLANT LEAKS

  7. CHECK FOR FUEL LEAKS

  8. CHECK FOR EXHAUST GAS LEAKS

  9. INSPECT IGNITION TIMING

  10. INSPECT ENGINE IDLE SPEED

  11. INSPECT COMPRESSION

  12. INSPECT CO/HC

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    Toyota Camry Service Manual / Engine mechanical / Cylinder head gasket No.2 (1MZ−FE/3MZ−FE)

    Toyota Camry Service Manual

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