Toyota Camry

 XV30 (2002–2006) Service Manual

Exterior/interior trim
Front bumper

REPLACEMENT

HINT:

• Installation is in the reverse order of removal.
• COMPONENTS.

1. REMOVE FRONT BUMPER ASSY

a. Remove the clip and the 2 bolts.

b. Turn the pin hold clip 90 as shown in the illustration and remove it. (LH side)

HINT: Remove the RH side by following the same procedure as for the LH side.

c. Remove the 9 screws.

d. Disengage the 3 claws by pulling the left side of the front bumper cover in the direction shown by the arrow. (LH side)

HINT: Disengage the RH side by following the same procedure as for the LH side.

e. Disconnect the fog lamp connector (w/ fog lamp) and remove the front bumper assy.

2. REMOVE FRONT BUMPER EXTENSION MOUNTING BRACKET

a. Remove the 2 screws and the bumper extension mounting bracket.

Ì

3. REMOVE FRONT BUMPER HOLE COVER LH (W/O FOG LAMP)

a. Remove the 2 screws and the front bumper hole cover LH.

Remove front bumper hole cover lh (W/O fog lamp)

4. REMOVE FRONT BUMPER HOLE COVER RH (W/O FOG LAMP)

5. REMOVE FOG LAMP ASSY LH (W/ FOG LAMP)

6. REMOVE FOG LAMP ASSY RH (W/ FOG LAMP)

7. REMOVE FRONT BUMPER ENERGY ABSORBER

a. Remove the front bumper energy absorber

Remove front bumper energy absorber

8. REMOVE FRONT BUMPER REINFORCEMENT SUB−ASSY

a. Disengage the 5 clamps.

b. Remove the 6 bolts and the front bumper reinforcement sub−assy.

9. REMOVE FRONT BUMPER REINFORCEMENT SUB−ASSY UPPER

1. Remove the 2 bolts and the 2 nuts.
2. Remove the front bumper reinforcement sub−assy upper.

Remove front bumper reinforcement sub-assy upper

10. REMOVE FRONT BUMBER REINFORCEMENT EXTENSION LH

1. Remove the 2 bolts and the nut.
2. Remove the front bumper reinforcement extension LH.

Remove front bumber reinforcement extension LH

11. REMOVE FRONT BUMBER REINFORCEMENT EXTENSION RH

12. INSTALL FRONT BUMBER REINFORCEMENT EXTENSION LH

a. TMC MADE:

1. Install the front bumper reinforcement extension LH with the 2 bolts and nut.

Torque: Bolt: 8.5 N·m (87 kgf·cm, 75 in.·lbf) Nut: 8.5 N·m (87 kgf·cm, 75 in.·lbf)

b. TMMK MADE:

1. Install the front bumper reinforcement extension LH with the 2 bolts and nut.

Torque: Bolt: 17.5 N·m (178 kgf·cm, 13 ft·lbf) Nut: 6.5 N·m (66 kgf·cm, 58 in.·lbf)

Install front bumber reinforcement extension LH

13. INSTALL FRONT BUMBER REINFORCEMENT EXTENSION RH

a. TMC MADE:

1. Install the front bumper reinforcement extension RH with the 2 bolts and nut.

Torque:
Bolt: 8.5 N·m (87 kgf·cm, 75 in.·lbf) Nut: 8.5 N·m (87 kgf·cm, 75 in.·lbf)

b. TMMK MADE:

1. Install the front bumper reinforcement extension RH with the 2 bolts and nut.

Torque:
Bolt: 17.5 N·m (178 kgf·cm, 13 ft·lbf) Nut: 6.5 N·m (66 kgf·cm, 58 in.·lbf)

14. INSTALL FRONT BUMPER REINFORCEMENT SUB−ASSY UPPER

a. TMC MADE:

1. Install the front bumper reinforcement sub−assy upper with the 2 bolts and 2 nuts.

Torque: Bolt: 8.5 N·m (87 kgf·cm, 75 in.·lbf) Nut: 8.5 N·m (87 kgf·cm, 75 in.·lbf)

b. TMMK MADE:

1. Install the front bumper reinforcement sub−assy upper with the 2 bolts and 2 nuts.

Torque: Bolt: 17.5 N·m (178 kgf·cm, 13 ft·lbf) Nut: 6.5 N·m (66 kgf·cm, 58 in.·lbf)

Install front bumper reinforcement sub-assy upper

15. INSTALL FRONT BUMPER REINFORCEMENT SUB−ASSY

a. TMC MADE:

1. Install the front bumper reinforcement sub−assy with the 6 bolts.

Torque: 34 N·m (347 kgf·cm, 25 ft·lbf)

b. TMMK MADE: 1. Install the front bumper reinforcement sub−assy with the 6 bolts.

Torque: 92 N·m (938 kgf·cm, 68 ft·lbf)

 Install front bumper reinforcement sub-assy

16. INSTALL FRONT BUMPER ASSY

a. TMMT MADE:

1. Install the front bumper assy with the 2 bolts.

Torque: 6.5 N·m (66 kgf·cm, 58 in.·lbf)

2. Install the clip.

Install front bumper assy

17. FOG LAMP AIMING ADJUSTMENT (W/ FOG LAMP)

Front bumper

Name plate

Front door belt moulding assy LH

Rear door belt moulding assy LH

Roof drip side finish moulding center LH

Outside moulding

Rocker panel moulding LH

Luggage compartment door garnish sub-assy outside

Front floor footrest

Front bumper

Roof headlining assy

Rear bumper

Rear spoiler sub-assy