Toyota Camry

 XV30 (2002–2006) Service Manual

Engine mechanical
Timing gear case or timing chain case oil seal (2AZ−FE)(From July, 2003)

REPLACEMENT

1. REMOVE FRONT WHEEL RH

2.  REMOVE FRONT FENDER APRON SEAL RH

3. REMOVE ENGINE COVER SUB−ASSY No.1

4. REMOVE ENGINE MOVING CONTROL ROD W/BRACKET

a. Remove the 3 bolts and control rod.

5. REMOVE ENGINE MOUNTING STAY No.2 RH

6. REMOVE ENGINE MOUNTING BRACKET No.2 RH

7. REMOVE FAN AND GENERATOR V BELT

8. REMOVE CRANKSHAFT PULLEY

a. TMC made: Remove the crankshaft pulley.

1. Using SST, loosen the pulley bolt.

SST 09213−54015 (91651−60855), 09330−00021

2. Using SST, remove the pulley bolt and pulley.

SST 09950−50013 (09951−05010, 09952−05010, 09953−05020, 09954−05021)

b. TMMK made: Remove the crankshaft pulley.

1. Using SST, loosen the pulley bolt.

SST 09960−10010 (09962−01000, 09963−01000)

2. Using SST, remove the crankshaft pulley.

SST 09950−40011 (09951−04010, 09952−04010, 09953−04030, 09954−04010, 09955−04041, 09957−04010, 91111−51014)

9. REMOVE TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL

a. Using SST, remove the oil seal.

SST 09308−10010, 09950−60010 (09951−00200)

10. INSTALL TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL

a. Apply MP grease to a new oil seal lip.

NOTICE: Keep the lip free from foreign matter.

b. Using SST and a hammer, tap in the oil seal until its surface is flush with the rear oil seal retainer edge.

SST 09223−22010

NOTICE: Wipe off extra grease from the crankshaft.

Install timing gear case or timing chain case oil seal

11. INSTALL CRANKSHAFT PULLEY

a. TMC made: Install the crankshaft pulley.

1. Align the pulley set key with the key groove of the pulley.

2. Using SST, install the pulley bolt.

   SST 09213−54015 (91651−60855), 09330−00021, 09960−10010 (09962−01000, 09963−01000) Torque: 170 N·m (1,733 kgf·cm, 125 ft·lbf)

Install crankshaft pulley

b. TMMK made: Install the crankshaft pulley.

1. Align the pulley set key with the key groove of the pulley.

2. Using SST, install the pulley bolt.

   SST 09960−10010 (09962−01000, 09963−01000)ÁÞ Torque: 170 N·m (1,733 kgf·cm, 125 ft·lbf)

12. INSTALL FAN AND GENERATOR V BELT

13. INSTALL ENGINE MOUNTING BRACKET No.2 RH Torque: 52 N·m (531 kgf·cm, 38 ft·lbf)

14. INSTALL ENGINE MOUNTING STAY No.2 RH Torque: 64 N·m (653 kgf·cm, 47 ft·lbf)

15. INSTALL ENGINE MOVING CONTROL ROD W/BRACKET

a. Install the control rod with the 3 bolts.

Torque: 64 N·m (653 kgf·cm, 47 ft·lbf)

16. INSTALL FRONT WHEEL RH

17. CHECK FOR ENGINE OIL LEAKS

Engine (2AZ−FE) (From July, 2003)

Timing gear case or timing chain case oil seal (2AZ−FE)(From July, 2003)

Engine rear oil seal (2AZ−FE)(From July, 2003)

Cylinder head assy (2AZ−FE) (From July, 2003)

Cylinder block assy (2AZ−FE)(From July, 2003)

Engine (1MZ−FE/3MZ−FE)

Drive belt (1MZ−FE/3MZ−FE)

Valve clearance (1MZ−FE/3MZ−FE)

Partial engine assy (1MZ−FE/3MZ−FE)

Partial engine assy (2AZ−FE)(From July, 2003)

Partial engine assy (1MZ−FE/3MZ−FE)

Timing belt (1MZ−FE/3MZ−FE)

Camshaft (RH BANK) (1MZ−FE/3MZ−FE)

Camshaft (LH BANK) (1MZ−FE/3MZ−FE)

Cylinder head gasket (1MZ−FE/3MZ−FE)

Cylinder head gasket No.2 (1MZ−FE/3MZ−FE)

Oil pump seal (1MZ−FE/3MZ−FE)

Engine rear oil seal (1MZ−FE/3MZ−FE)

Cylinder head assy (1MZ−FE/3MZ−FE)

Cylinder block assy (1MZ−FE/3MZ−FE)

Partial engine assy (2AZ−FE)(From July, 2003)

Drive belt (2AZ−FE)(From July, 2003)

Valve clearance (2AZ−FE)

Chain (2AZ−FE)(From July, 2003)

Camshaft (2AZ−FE)(From July, 2003)

Cylinder head gasket (2AZ−FE)(From July, 2003)